Bir İnceleme Chocolate OIL MELTING –TURBO RENDER
Bir İnceleme Chocolate OIL MELTING –TURBO RENDER
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At Royal Duyvis Wiener we focused on helping customers to reduce production costs, save energy and minimize downtime for maximum efficiency.
Unless you're buying roasted nibs a roaster is vital. You may know we don't really advocate for Raw Chocolate and as such you need to roast your beans both for health and safety but also for flavor. Roasting deeply affects the end taste of your bars.
Removal of water contained in raw materials, bey it would form undesired sticky layers on hygroscopic particles
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If low shear downstream applications like moulding are in the focus, low yield values are important; here ball milling could be an advantage. On contrary, if the mass saf to move fast, for example, if pumped or sprayed infinite viscosity is more important and roller refiners might be preferential.
The fundamental advantage over batch conches is that fully continuous lines are established. On the other hand side a minimal throughput of 1,250kg/h is required over a longer time, so the process is not suitable for frequent recipe change or smaller companies.
Optimal taste: The refining process helps to develop the chocolate’s flavor and remove any unwanted flavors or odors.
Removal of undesired volatile off-flavours contained mainly in cocoa particles and developed during cocoa fermentation
The feed mass must have a certain consistency, which is determined by the initial fat content, particle properties and upstream process parameters. Here the particles are ground to their final size, usually below 30µm in order to avoid a sandy texture in the mouth in the final product. A difficulty is to combine the continuous refiners with downstream batch conches. Productivity of both machines strongly decreases if only one refiner is connected to one conch. Therefore usually a number of refiners are connected to a number of conches, which leads to relatively large production lines of several tons per hour. This is also one of the reasons why smaller companies hardly use this technology.
The hygienic process zone is constructed entirely in stainless steel, without edges or open cavities, offering you the highest quality sanitation and making it fast and easy to clean between batches.
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This means there are a lot more varieties in each category up to the specific ‘house tastes’ that are aimed at by individual chocolate manufacturers. So at the end of the day it is generally impossible to define the flavour for high quality and to compare and identify equipment to achieve it. If considering processing alternatives it will always be necessary to adapt recipes and technology to each other Chocolate POWDERED SUGAR MILL in order to get the desired result.